Stay up to date with all the latest Joint Commission news, blog posts, webinars, and communications. Containers and packaging make up a major portion ofmunicipal solid waste (MSW), amounting to 82.2 million tons of generation in 2018 (28.1 percent of total generation). <>>> Conveying, Feeding, and Handling Playbook, Packaging World News Roundup: Bottles and Cans, Packaging World News Roundup: Co-Packing and Manufacturing, Packaging World News Roundup: Contract Packaging. Given the economic and environmental costs vs. benefits of different materials, designs, applications and logistical operations, whats the best way to effectively manage these variables to make the most appropriate packaging decisions? From travel distance to changes in road conditions and elevation, transportation can have wide-ranging effects on the level of product damage. 2)XxN=.26^k )B7/-:vb aZ-NQ@4M Follow first in, first out practices in using inventory. And the resulting higher cost is passed on to the consumer. Were all familiar with how easily paper can soak up liquids. You could also 'mist' your boxes with a spray to keep them slightly moist when folding them. One way to avoid this is to use air-ride suspension trailers, which are uniquely adapted with air hoses that span from the truck to the trailer. Packaging engineers work to meet the performance requirements of a box while controlling total costs throughout the system.. x=Fr?n[A]8)J$e;C`Dr6+W].yz}uw\|n=o+1WLyVY)Ww|n{_|zhz OW8lF0Bd9n?DL0C S\E vmi]L'E`f ur4Z{.+};pf K@i%LEwpX9hH Overall, the amount of recycled plastic containers and packaging in 2018 was almost 2 million tons or 13.6 percent of plastic containers and packaging generated. Regardless of the percent of recycled content, the resulting corrugated is not as strong as its counterpart comprised of virgin material. Avoid temperature and humidity extremes and fluctuations in storage areas. A lock (LockA locked padlock) or https:// means youve safely connected to the .gov website. Consider: Is there overhang or underhang? We can make a difference on your journey to provide consistently excellent care for each and every patient. This may be avoided by choosing pallets with deckboards that are strategically positioned so all of the vertical edges of the box (corners) are being supported. Optical/ Laser measuring device: Bahmller FEFCO Corrugated Packaging Recyclability Guidelines - design for circularity. Boxes under stress from a load, such as stacked on a pallet, are even further impacted by increased humidity. Moisture and temperature are important considerations when discussing the strength and longevity of corrugated boxes. Read our latest Playbook to discover how to ensure efficient product handling, best practices This article will use the word corrugated to refer to boxes in the KD (knocked-down) position, in contrast to the erected box. In this free ebook, learn how to leverage the strengths of each generation in your packaging department. 3 0 obj stream Knowing this, corrugated board manufacturers add small amounts of resins to the adhesive to give it moisture resistance. Keep learning with our Hospital Breakfast Briefings Webinar Series. Facts and Figures about Materials, Waste and Recycling. Ensure that pallets are free of nails, large splinters, and other sharp objects that can damage corrugated boxes. The document was updated in 2019, the major change wasthe new TS 702 on Fishtailing & Gap variation. In honour of #EarthDay, our amazing team shared 'One Thing I Do For Earth Day'. For more comprehensive information on this category of MSW, see the 2018 Data Tables on the Advancing Sustainable Materials Management: Facts and Figures Report page. corrugated boxes. The results clearly indicated that 8-12% moisture content is most suitable for corrugated board need to taken into consideration by manufacturers as well as printers. JavaScript appears to be disabled on this computer. Aluminum recycling represents aluminum cans only. Solid fiber Offering versatility and durability, solid fiber is designed to be stronger and more moisture resistant than corrugated packaging. On the other hand, there is the potential for a significant amount of undamaged product being rejected. Although it would be difficult to calculate the reduction of strength under fluctuating conditions over time, the chart below (Protective Packaging for Distribution, 2010) is used to determine the compression strength loss over time under various environmental conditions. EPA also estimated the recycling of plastic products based on data published annually by the American Chemistry Council, as well as additional industry data. What are some specific problems caused by moisture? 1. If your boxes are crushing while stacked in your facility, or if you are planning to send product to areas where high humidity is prevalent, please contact us and allow FlexPAC to help you find the right solutions to your problems. Gain an understanding of the development of electronic clinical quality measures to improve quality of care. 4 Zesty Trends in Food and Beverage Packaging, 2023 Heralds Useful Ideas for Packaging Progress. The multipliers can be used to calculate compression loss for specific situations. Before putting together a plan to reduce package damage during distribution and transportation through the supply chain, you need to examine how damage occurs and ponder these questions. Once a box is formed, both before and after it is filled with product, maintaining its moisture content is critical to maintaining the boxs compression strength. Contact us to get started on your next project. Too dry, and the corrugated and glue can crack. Incredibly, it has been found that improper palletization can result in boxes losing up to 50% of their compression strength! Less-than-ideal or fluctuating climate conditions reduce corrugate effectiveness and shorten its useful life. <>>> Set expectations for your organization's performance that are reasonable, achievable and survey-able. Some of these include polyethylene terephthalate (PET) soft drink and water bottles, high-density polyethylene (HDPE) milk and water jugs, film products (including bags and sacks) made of low-density polyethylene (LDPE) and other containers and packaging (including clamshells, trays, caps, lids, egg cartons, loose fill, produce baskets, coatings and closures) made up of polyvinyl chloride (PVC), polystyrene (PS), polypropylene (PP) and other resins. These estimates include recycling from residential sources, pre-combustion and post-combustion magnetic separation of steel cans and other ferrous products at MSW combustion facilities, and recycling of drums and barrels not suitable for reconditioning. Get a deep dive into our standards, chapter-by-chapter, individually or as a team. . Many important moisture processes within corrugated packaging during optimal shipping conditions were investigated and these provide useful base-line information for . Access Packaging World's free educational content library! Additionally, about five percent of the steel containers and packaging waste generated was combusted with energy recovery, while the remainder (21.2 percent) was landfilled. zN.V``SY%`pz~QCl.tn.qsxCl.#/Wy p+Sfezaq~k{s4v CO=4=\{xz2>E)`gL'E&"J/_ Y(LtW2iwSJ,^NFivB='VXmdn&pSFgF$nrJefpUh^o_42qAP9*+zLQ9uqWZjDE5RSSRA)xj. Water is used in the corrugated board production and aids in creating the liner board, forming the flute structure, and as part of the starch adhesive that combines them. #_$ZD+Ebi25_uAK|b\F5C:Ts:~Zo32>^\TN-K;xOd&.2,O{u*xK o pN$[ l@% .@=gu. Tell us what you're looking for and we'll do our best to make it work! The following outlines the benefits of stretch film over other unitization techniques as well as identifies its weaknesses. So whereas the guidelines presented in this article are relevant for virgin corrugated, they are more so for recycled corrugated. Checkout our packaging and processing solutions finder, ProSource. 4dn2PE;o%jM ]oPk3x H7,9F;* F#u ghEIk*aMx\EV)lDPf!>%{ m sHq*XJmNl3p#N3)}X6uUWZWmH[7V{!+)HD?^M@=L`dTm.tVm$Ex7D`9X$W;$_4H+W+Qoj%H Please see the EPA Methodology Document for further information on estimating the generation and management of paper and paperboard. Whether the unit load is columnar or interlocking, whats desired is that the boxes stack in aligned fashion, something made less probable by boxes that are out-of-square. The data below are from 1960 to 2018, relating to the total number of tons of containers and packaging generated, recycled, composted, combusted with energy recovery and landfilled. Develop a thorough understanding of how each part of the process affects the other: Is loading being done properly at the distribution center? This was 12.2 percent of all MSW combusted that year. Furthermore, such a transparent standard, adapted to the material, also respects all its specific qualities . Pallets made with green wood can have a moisture content (MC) ranging from 50-100% and can easily contain more than ten pounds of water. The boxes they need for shipping represent, on average, less than 1% of the value of their contents. Source: American Forest and Paper Association. See how our expertise and rigorous standards can help organizations like yours. | However, a troubling trend has emerged. But are they cognizant of the tremendous cost and waste that result from this practice? The new national standard "corrugated board" GB/T6544-2008 stipulates that the moisture content of paperboard should be no more than 14%, that is, an upper limit for the moisture content of cardboard. Sources: American Chemistry Council and National Association for PET Container Resources (NAPCOR). The moisture content of corrugated materials prefers a state of equilibrium with atmospheric humidity. Over his 25-year career Bodenheimer has spoken on a wide variety of topics includingreverse logistics, health and beauty accessories and damage research. Secure .gov websites use HTTPS How to ensure your best conveying project yet. Avoid stacking boxes too high, whether loose or banded, because of slight instability. On the surface this number might seem small, but the ramifications can be quite large. The tear-resistant qualities of corrugated cardboard are hard to beat and they have the added advantage of guarding against moisture, so food items are kept fresh. Is this practical? This means that the cases are doing their job to protect whats inside. In very humid environments, such as a warehouse with an uncontrolled climate in the summertime, stacking strength is greatly reduced. Another set of problems relate to unitizing. The data below are from 1960 to 2018, relating to the total number of tons of glass containers generated, recycled, composted, combusted with energy recovery and landfilled. The aim of this study was to develop a model to predict spatio-temporal moisture content distribution in corrugated fibreboard cartons under standard RFC shipping conditions. Wood packaging includes mostly wood pallets, as well as wood crates. Recycling data for other aluminum packaging categories were not available for 2018. After the manufacturing process, the corrugated board is cut into sheets and stored in a stack until optimum moisture content has been reached in order to endobj EPA used data on resin sales from the American Chemistry Council to estimate the generation of plastic containers and packaging in 2018. Glass containers include beer and soft drink bottles, wine and liquor bottles, as well as bottles and jars for food and juices, cosmetics, and other products. Yet other factors outside the transportation and handling of these products contribute to damages. Obtain useful information in regards to patient safety, suicide prevention, infection control and many more. The corrugated industry produces the N1 transport packaging in the world. For example, at 50% relative humidity (RH) a corrugated box is at 80% of its potential stacking strength. Touch points can become flash points for product damage. Entire unit loads rejected at distribution centers can cost well over a thousand dollars each and create significant delays. Corrugated should be stored on pallets, ideally, which avoids direct contact with the floor and retains the means for mechanical handling (caution: forklifts, if operated carelessly, can damage corrugated). After all, they must need the product (they ordered it, right?). In its most basic formula, corn starch adhesive has very little moisture resistance, which would cause the composite layers of corrugated board to separate in high humidity conditions. This web page is a brief summary of paper and paperboard material-specific data. Containers and packaging are used in the shipping, storage and protection of products. Check out our Frequent Questions page. The data below are from 1960 to 2018, relating to the total number of tons of wood packaging generated, recycled, composted, combusted with energy recovery and landfilled. All rights reserved. Those unit loads can be unstable and therefore hazardous, since they can collapse on their own and more probably under a superimposed load. All rights reserved. <> Moisture Content Takes a Leading Role. These latter quantities are not well documented, but the Agency estimated that amount of generation was 340,000 tons in 2018, none of which moved on to recycling or composting. Informa Markets, a trading division of Informa PLC. Much as it would be convenient to attribute dents, rips, and punctures to the products themselves, the inconvenient truth is the supply chain is an imperfect mover. The total amount of paper and paperboard combusted in 2018 was 4.2 million tons. Approximately 20.6 percent of the other miscellaneous packaging was combusted with energy recovery, while the majority was landfilled (79.4 percent). EPA estimated the generation of aluminum packaging at 1.9 million tons in 2018, or 0.7 percent of MSW generation. Loading decisions must seek to balance productivity, safety, transportation and equipment costs, and product protection. In 2018, the recycling rate of generated packaging and containers was 53.9 percent. When building pallet loads of flat boxes, use deck boards to distribute weight evenly. 4 0 obj The total generation of paper and paperboard in MSW was 67.4 million tons in 2018, which was 23.1percent of total MSW generation that year. Learn how working with the Joint Commission benefits your organization and community. Higher humidity levels can drastically affect corrugate strength. In the end, supply chains suffer, manufacturer-retailer relationships are jeopardized, and consumers wind up paying. Nondurable goods include products such as office papers, newspapers, tissue paper, and paper plates and cups. Damage to. Editorial changes only: Format changes only. endobj Corrugate is 71% weaker at 95% humidity vs. 50% humidity. The overall recycling rate for paper and paperboard packaging was 80.9 percent in 2018. Storage and transportation can expose corrugated boxes to fluctuations in temperature and humidity. Nondurable goods made of paper, excluding newspapers, had a recycling rate of 43.1 percent, while newspapers had a recycling rate of 64.8 percent. Thats bad under all circumstances but worse when the corrugated serves as a retail unit, sold from shelves or from pallets. Copyright 2023. Many suppliers have paper or cardboard distribution boxes that are designed for use in laboratory, pharmacy, patient care areas or sterile storage areas. *dzg&;RIhi? In 2018, approximately 32.1 million tons of corrugated boxes were recycled out of 33.9 million tons of total paper and paperboard recycling. Learn about the development and implementation of standardized performance measures. In 2018, landfills received 17.2million tons of MSW paper and paperboard. Higher humidity levels can drastically affect corrugate strength. What is The Joint Commission's position on managing cardboard or corrugated boxes and shipping containers? The porosity of wood fibers, which is what corrugated boxes are made of, allows it to absorb and release moisture, a phenomenon that isknown as hygroscopy. In 2018, the estimated amount of generated wood pallets and other wood packaging was 11.5 million tons, totaling 3.9 percent of total MSW generation. Water is used in the corrugated board production and aids in creating the liner board, forming the flute structure, and as part of the starch adhesive that combines them. Stretch film, also known as stretch wrap or pallet wrap, is one of the most popular unitization materials on the market. it can produce a certificate at the customer's request, it can offer better product quality through better control and. His contact information is: 100 Renaissance Center- P.O. Stack boxes only on smooth, clean surfaces. Typical accuracy is about 0.1% moisture. Storage and transportation of corrugated boxes can expose them to varying and often fluctuating environmental conditions. Consider that while shifting to more eco-friendly materials meets consumers increasing demand for more-sustainable packaging, the likelihood for damage rises. They also provide sales and marketing benefits. 1 0 obj At FlexPAC, we have tools and experience to help determine the right corrugated board grade for a given situation. Forty% of the strength of corrugate is lost within the first 30 days of storage. The data below are from 1960 to 2018, relating to the total number of tons of paper and paperboard generated, recycled, composted, combusted with energy recovery and landfilled. We develop and implement measures for accountability and quality improvement. Pinwheeling helps to more fully utilize the space in a trailer or container when there is inadequate width to permit loading two turned pallets side by side. In addition to any aforementioned approaches that can be modified for low humidity, inventory control can be effective, utilizing FIFO (first-in-first-out). Both cases can lead to failure. 1 0 obj Before putting together a plan, lets examine how product damage occurs and some questions to ponder. The corrugated industry is acting in an environment where the requirements of customers are getting more and more strict and demanding. First, learn whether the damage occurred in manufacturing, distribution or in transit. In our latest case study, learn about NION Health's revolutionary "negative ion" supplement and how their luxurious NION Health has the distinction and the challenge of being the first of its kind on the market as producers of the first safely Upgrade your product's packaging game with GLBC's custom solutions. An official website of the United States government. Other unitization techniques commonly used include shrink wrapping, bagging and strapping. A .gov website belongs to an official government organization in the United States. the moisture content of box board paper is (12 4)% moisture content is the moisture content in the paperboard, expressed in percentage, and the calculation formula is: moisture content = (original weight of sample - weight of sample after drying) 100% /original weight of sample Take a look at our two other product categories and at our materials. Using an interlocked pattern, which rotates each layer on the load, can destroy up to 50% of the compression strength. In establishing practices meant to assure that corrugated is fit for its intended purposes, the guidelines are, Keep out of reach of hazardous conditions, and, Handle with care., _____________________________________________________________________________________________, Sterling Anthony is a consultant, specializing in the strategic use of marketing, logistics, and packaging. Remember, without the lowly corrugated box, the product cannot be shipped! We also collaborate with our supply chain partners to develop the optimal packaging materials for your specific needs. The corrugated paper, the properties of the base material of the base paper directly to the final quality of the fine in a package is assembled. The converting machines play a major role in obtaining the required quality level of the finished products. FEFCO 1952 - 2022. Official websites use .gov Facts and Figures about Materials, Waste and Recycling, Advancing Sustainable Materials Management: Facts and Figures Report page, Paper and Paperboard Containers and Packaging. This can negatively impact the corrugated materials moisture content and the effectiveness of the glue used in manufacturing. To put it another way, dont treat damage research like an Easter egg hunt. First, its important to ensure compatibility between the film used and the stretch-wrap machinery. EPA defines containers and packaging as products that are assumed to be discarded the same year the products they contain are purchased. Ideally, there should be no gaps between cases that are stacked on top of each other. In general, the less moisture there is residing in the board, the stronger the board will be and the longer it will hold its .

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